Solutions

Turnkey Automation

From concept to commissioning, we offer intelligent, robot-enabled turnkey automation designed specifically for your plant.

Benefits of Turnkey Automation provided by SACHA

Is your production team under pressure to improve throughput, reduce downtime, and adopt new technologies? Do you need automation solutions that are not only fast and reliable but also precisely tailored to your unique production environment? You need a reliable, agile, and highly experienced and competent automation partner. SACHA Engineering delivers the full advantage of turnkey automation with:

  • From concept to commissioning, we manage the entire automation lifecycle with full accountability.
  • Customised, Robot-Assisted Solutions engineered to fit your plant’s layout, product mix, and operational goals.
  • A globally distributed development team to accelerate timelines and maximize output
  • A responsive customer engagement team that quickly adapts to scope changes and preferences
  • TiSAX & ISO 27001:2022 certified infrastructure to ensure the highest level of data and business security

Top technical competence

Our top technical competence is the backbone of our success. With highly specialized teams in PLC programming, Electrical design, Robot programming & Commissioning (virtual and onsite), we cover the depth and breadth of Automation.

Years of Experience in Germany

Since 1966, we have been a pioneer and leader in automation in Germany, gaining extensive experience by working with all major Automotive OEMs.

Full Accountability in one hand

With all services delivered by one trusted partner, our customers avoid the hassle of managing multiple vendors, reduce project delays, and ensure seamless integration across all technical disciplines.

Reduce Costs

We optimize the development costs through strategic offshoring. Leverage our skilled teams in India and Vietnam to achieve significant savings while maintaining the same world-class standards, which means zero-compromise on quality.

Frictionless and dependable execution gives you piece of mind

Our experienced teams and streamlined processes ensure smooth execution across every phase. We minimize delays, avoid coordination gaps, and consistently deliver — while quickly adapting to your evolving requirements and project changes.

Our full-service
offering for you

We give you innovative, customised, robot assisted full turnkey automation for your production need. Offered from a single source, from the concept to the design and simulation to virtual commissioning through to onsite commissioning until production ready handover to you.

Our expertise in automation and control engineering, combined with our long standing experience in mechanical engineering reduces the interfaces significantly and shortens the route from the digital factory to the real commissioning.

All services from a single source.

  • A well-coordinated team for on-schedule completion
  • Extensive knowledge of automotive standards
  • Complete electrical automation from a single source
  • Handover of the plant in cycle time
  • Shift support and advice
  • Construction site planning

Future-orientated and close to the customer.

  • Constant production quality
  • Very high production availability
  • Planning, taking into consideration future tasks
  • Permanent plant support service
  • Your production is technically state-of-the-art
  • Economical, even for different parts in small quantities

And we are fully prepared for the modern industry, where devices are connected and work together synchronised in the real time, based on instructions from a centralised virtual command center.

Industry 4.0 & Internet of Things

Big Data and Analytics, Artificial Intelligence and Machine Learning, Edge Computing, Autonomous Robots, Augmented Reality and Virtual Reality, Digital Twins

Virtual Commissioning

Digital Twins, Controller Code, Development Environment, Integration with Existing Systems, Hardware-in-the-Loop Testing, Model-Based Design, Safety and Compliance Checks, RF::Suite, FE.Screen, Winmod

PLC Programming

Power Supply, Central Processing Unit (CPU), Input Modules, Output Modules, Memory, Communication Interface, Programming Languages (Ladder Logic, Function Block Diagram, Structured Text, Sequential Function Chart), Simatic S7, TIA Portal, WinCC, VASS

Robot Programming

Collision free Simulation, Optimised Paths, Download/Upload, Teach Robot, Optimization, Cycle time prove out, Major robots (KUKA, ABB, Fanuc, Yaskawa)

Electrical Design & Electrical Installations

Electrical design based on process, Order Electrical Bill of Materials, Instal onsite along with Cable Trays, Cabinets, etc.

Onsite Commissioning

Project management, Troubleshooting, Cycle time prove out, Production support, Supplier management

Safety Engineering & CE Documentation

Risk Assessments, Engineering Controls, Compliance Checklists, Documentation, Hazard Identification, Risk Reduction Measures, Emergency and Fire Safety

What Customers Say about us

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Partner with Us for Turnkey Automation

We’re happy to answer any questions you may have and help you determine which of our services best fit your needs.

Your benefits:
What happens next?
1

We Schedule a call at your convenience 

2

We do a discovery and consulting meting 

3

We prepare a proposal 

Schedule a Free Consultation